Products

The most modern Russian continuous line for manufacture of PIR, PUR structural sandwich panels has been put into operation in Shelkovo, Moscow region

14.11.2012 - Company news
Opening of the new plant

On Wednesday, 24 October 2012 in Shelkovo, Moscow region, the symbolic button pressing launched the new plant for the manufacturing of structural sandwich panels with polyurethane foam PUR and fire proof polyisocyanurate PIR heat filler.

Polyurethane foam PUR and polyisocyanurate PIR are two classes of related polymers solid polyurethane foams, obtained as the result of several components reaction.

Polyisocyanurate PIR is a new generation product. Compared to the traditional PUR-systems, PIR fillers have a reduced combustibility, which makes them an indispensable material when the elevated safety properties are required at the industrial facility. The PIR panels usage temperature is up to 140 C, meanwhile the PUR panels can be used only at a temperature below 100 C. The particularity of polyisocyanurate PIR is the coalification of the materials outer layer when exposed to flame, along with the forming of a porous carbon matrix. This matrix serves to protect the inner layers of the polymer, thus preventing the further fire spread.

On 22 July 2008 the Federal law of the Russian Federation FZ-123, "Technical regulations on requirements of fire safety" was adopted, according to which, sandwich panels referred to the fire-resistance class EI30 and combustibility class G2, were approved for the use in construction and heat insulation of buildings of any purpose. Thus, the industrial refrigeration technologies became accessible for the wide construction market of the Russian Federation.

The opening of the new polyurethane foam (PUR, PIR) sandwich panels manufacturing site, was attended by friends, clients and suppliers, and also, by the shareholders and employees of ProfHolod company, along with the representatives of mass media and of the legislative and executive authorities of the Russian Federation.

The welcome speech was made by Arthur Y. Alaverdyan the main shareholder of ProfHolod company. He said:

«The opening of the new ProfHolods plant is one of the most significant steps for the promotion of innovative technologies of thermal insulation in Russia. The launch of the plant, engaged in the continuous method manufacturing of polyurethane foam (PUR, PIR) sandwich panels, represents an extremely important stage in the development of ProfHolod company and of the whole construction market. The necessity to put into operation the new ProfHolods plant has been dictated by the rapid growth of the polyurethane foam sandwich panels market in Russia.».

The commercial director of ProfHolod LLC Srgey V. Tokmakov commented on the increasing demand for the energy-saving foam polyurethane (PUR, PIR) sandwich panels in the Russian Federation:

«Once upon a time people used the clay for building, then the stones, bricks and concrete And here we came to the product having essentially, the unique properties. The ProfHolods sandwich panel with the polyurethane foam filler, being only 10 centimeter thick, corresponds, as the heat insulating properties, to a 1,5 meter brick wall. The weight of a square meter of such a panel amounts to only 12 kilograms. Moreover, the polyurethane foam filler is environmentally friendly, compliant with all the requirements of fire safety, doesnt absorb moisture, resistant to the damage caused by rodents and mildew, maintains its properties for more than 50 years. Thats the reason why the market of sandwich panels with the polyurethane foam filler develops so rapidly. The market volume growth in 2011 amounted to about 50%. The continuous line of the ProfHolods plant will produce 2 500 000 square meters of sandwich panels a year, and it is about 10% of the whole Russian markets volume. And still, this is not the limit. I hope to see you all again soon in Shelkovo at the inauguration of our second continuous line».

Opening of the new plant

The Head of Shelkovo municipal district of Moscow region, Alexandr M. Ganyaev, congratulated the guests with the launch of the modern, innovative production site in Shelkovo. He expressed a high appreciation of the ProfHolod companys project and thanked the investing developer for his choice of Shelkovo ground for the operation of the most modern Russian manufacturing line.

According to the statistical data of the Moscow region Ministry of economy, the industrial development growth in Shelkovo municipal district, in the period from January to August 2012, amounted to 136,3% due to the development of the existing and the launch of new manufacturing sites.

During the excursion about the plant, the guests saw the manufacturing line in operation. The companys engineers spoke in detail about every production department and its importance for creating of such a high-tech product as the sandwich panel with the polyurethane foam filler is.

As the equipment supplier for the new plant, the Italian PuMa Group was chosen, being the world leader in the manufacturing of equipment for polyurethane foam products and possessing an exceptionally rich experience in this field. The ProfHolod plants manufacturing line consists of 15 sections of different duty and each of them is strategically essential for the high quality of the final product. The maximum line speed is 15 square meters of wall and roofing panels per minute.

Only the newest technologies and equipment are involved in the operation process, which allows to eliminate practically totally the human factor and to ensure the stable high product quality.

Opening of the new plant

Just in 30 minutes of the lines operation, the first pack of roofing sandwich panels with fire proof polyisocyanurate PIR insulator (Fire resistance limit RE30 according to the GOST 30247.0-94, 30247.1-94) was ready. The guests left their friendly wishes to ProfHolod company on the first panel which came out of the conveyor.

Opening of the new plant

The most modern Russian continuous line for manufacture of PIR, PUR structural sandwich panels has been put into operation in Shelkovo, Moscow region
Opening of the new plant

On Wednesday, 24 October 2012 in Shelkovo, Moscow region, the symbolic button pressing launched the new plant for the manufacturing of structural sandwich panels with polyurethane foam PUR and fire proof polyisocyanurate PIR heat filler.

Polyurethane foam PUR and polyisocyanurate PIR are two classes of related polymers solid polyurethane foams, obtained as the result of several components reaction.

Polyisocyanurate PIR is a new generation product. Compared to the traditional PUR-systems, PIR fillers have a reduced combustibility, which makes them an indispensable material when the elevated safety properties are required at the industrial facility. The PIR panels usage temperature is up to 140 C, meanwhile the PUR panels can be used only at a temperature below 100 C. The particularity of polyisocyanurate PIR is the coalification of the materials outer layer when exposed to flame, along with the forming of a porous carbon matrix. This matrix serves to protect the inner layers of the polymer, thus preventing the further fire spread.

On 22 July 2008 the Federal law of the Russian Federation FZ-123, "Technical regulations on requirements of fire safety" was adopted, according to which, sandwich panels referred to the fire-resistance class EI30 and combustibility class G2, were approved for the use in construction and heat insulation of buildings of any purpose. Thus, the industrial refrigeration technologies became accessible for the wide construction market of the Russian Federation.

The opening of the new polyurethane foam (PUR, PIR) sandwich panels manufacturing site, was attended by friends, clients and suppliers, and also, by the shareholders and employees of ProfHolod company, along with the representatives of mass media and of the legislative and executive authorities of the Russian Federation.

The welcome speech was made by Arthur Y. Alaverdyan the main shareholder of ProfHolod company. He said:

«The opening of the new ProfHolods plant is one of the most significant steps for the promotion of innovative technologies of thermal insulation in Russia. The launch of the plant, engaged in the continuous method manufacturing of polyurethane foam (PUR, PIR) sandwich panels, represents an extremely important stage in the development of ProfHolod company and of the whole construction market. The necessity to put into operation the new ProfHolods plant has been dictated by the rapid growth of the polyurethane foam sandwich panels market in Russia.».

The commercial director of ProfHolod LLC Srgey V. Tokmakov commented on the increasing demand for the energy-saving foam polyurethane (PUR, PIR) sandwich panels in the Russian Federation:

«Once upon a time people used the clay for building, then the stones, bricks and concrete And here we came to the product having essentially, the unique properties. The ProfHolods sandwich panel with the polyurethane foam filler, being only 10 centimeter thick, corresponds, as the heat insulating properties, to a 1,5 meter brick wall. The weight of a square meter of such a panel amounts to only 12 kilograms. Moreover, the polyurethane foam filler is environmentally friendly, compliant with all the requirements of fire safety, doesnt absorb moisture, resistant to the damage caused by rodents and mildew, maintains its properties for more than 50 years. Thats the reason why the market of sandwich panels with the polyurethane foam filler develops so rapidly. The market volume growth in 2011 amounted to about 50%. The continuous line of the ProfHolods plant will produce 2 500 000 square meters of sandwich panels a year, and it is about 10% of the whole Russian markets volume. And still, this is not the limit. I hope to see you all again soon in Shelkovo at the inauguration of our second continuous line».

Opening of the new plant

The Head of Shelkovo municipal district of Moscow region, Alexandr M. Ganyaev, congratulated the guests with the launch of the modern, innovative production site in Shelkovo. He expressed a high appreciation of the ProfHolod companys project and thanked the investing developer for his choice of Shelkovo ground for the operation of the most modern Russian manufacturing line.

According to the statistical data of the Moscow region Ministry of economy, the industrial development growth in Shelkovo municipal district, in the period from January to August 2012, amounted to 136,3% due to the development of the existing and the launch of new manufacturing sites.

During the excursion about the plant, the guests saw the manufacturing line in operation. The companys engineers spoke in detail about every production department and its importance for creating of such a high-tech product as the sandwich panel with the polyurethane foam filler is.

As the equipment supplier for the new plant, the Italian PuMa Group was chosen, being the world leader in the manufacturing of equipment for polyurethane foam products and possessing an exceptionally rich experience in this field. The ProfHolod plants manufacturing line consists of 15 sections of different duty and each of them is strategically essential for the high quality of the final product. The maximum line speed is 15 square meters of wall and roofing panels per minute.

Only the newest technologies and equipment are involved in the operation process, which allows to eliminate practically totally the human factor and to ensure the stable high product quality.

Opening of the new plant

Just in 30 minutes of the lines operation, the first pack of roofing sandwich panels with fire proof polyisocyanurate PIR insulator (Fire resistance limit RE30 according to the GOST 30247.0-94, 30247.1-94) was ready. The guests left their friendly wishes to ProfHolod company on the first panel which came out of the conveyor.

Opening of the new plant

Back to the list

Request a call specialist

Name:*
Phone:*
Convenient time :
Comment: